A leading automotive transmission manufacturer faced increasing pressure to reduce production costs while maintaining stringent quality standards. Their existing seal installation process was becoming a bottleneck in the production line.

Challenge

The manufacturer needed to:

• Reduce cycle time from 6 seconds to under 3.5 seconds
• Eliminate occasional seal damage during installation
• Improve first-pass yield from 97% to 99.5%+
• Enable quick changeover between different transmission models

Solution

GalileoAuto implemented a customized OA-300 system featuring:

• Multi-station rotary table for parallel processing
• Advanced force-feedback control with real-time adjustment
• Automatic tool changeover system
• Integrated vision inspection for quality verification

Results

After three months of operation:

• Cycle time reduced to 2.8 seconds (53% improvement)
• Zero seal damage incidents recorded
• First-pass yield achieved 99.7%
• Changeover time reduced from 45 minutes to 12 minutes
• ROI achieved in 14 months